The Forge operations

Manufacturing Operations

Flagship

The Forgeby Tennxt

Governs what happens on the line.

The Forge is where Tennxt governs what happens on the line. It brings line automation, machine-vision quality inspection, OEE, and downtime analytics into a single operations view of the plant — engineered for environments where downtime is measured in money per minute.

The Problem

01

Plant floors are rich in data, poor in decisions.

Manufacturers have invested in sensors, PLCs, and historians for years. What they have not had is one operational view that turns that data into a decision someone can act on. Quality escapes, downtime, and line imbalance are detected too late — and investigated by hand.

What It Does

02

The core of The Forge.

Five capabilities that ship with The Forge as standard — composed from the Tennxt Core Engine, configured for manufacturing operations.

  1. 01

    Line Automation

    PLC and SCADA integration that gives the operations team a single control surface over discrete and process lines.

  2. 02

    Machine-Vision Quality

    AI-powered visual inspection that catches defects human inspectors miss and standardises quality at line speed.

  3. 03

    OEE & Downtime Analytics

    Overall Equipment Effectiveness computed in real time, with the root cause of every stop tagged and tracked.

  4. 04

    Plant Operations View

    One screen for the shift supervisor — every line, every batch, every exception, in a single operational picture.

Outcomes

03

What changes on day one.

Indicators Tennxt commits to on every The Forge engagement. Ranges are based on prior deployments; final targets are scoped during Discovery.

  1. 10–20%

    OEE lift within the first 12 months of deployment.

  2. <5 min

    from anomaly detection to root-cause attribution.

  3. 100%

    of in-line defects captured and time-stamped.

Built On

04

The same capabilities that power our solutions catalog.

The Forge is composed from the Tennxt solutions catalog — which is what makes it possible to adopt a new product without re-platforming the ones already live.

  • Industrial Automation
  • Intelligent Vision Systems
  • Operational Intelligence
  • Enterprise Software Platforms
Explore the full solutions catalog

The Product Family

Other products on the same Core Engine.

  1. Gate & Yard Management

    The Bridge by Tennxt

    Governs what enters the site.

    Explore The Bridge

  2. Logistics & Supply Chain

    The Relay by Tennxt

    Extends the bridge from one gate to a network.

    Explore The Relay

  3. Government & Public Sector

    The Sentinel by Tennxt

    One accountable view across agency systems.

    Explore The Sentinel

  4. Energy Operations

    GridIQ by Tennxt

    Operational intelligence for distributed infrastructure.

    Explore GridIQ

  5. Smart Facilities

    The Atrium by Tennxt

    Every building system on a single pane of glass.

    Explore The Atrium

  6. Agriculture

    Harvest by Tennxt

    Farm-to-gate, with an auditable record.

    Explore Harvest

  7. Healthcare Platform

    The Vigil by Tennxt

    Two faces of one system — inside the hospital, outside with the family.

    Explore The Vigil
Back to the product family

See The Forge on your operation.

Bring us your site, your workflow, and the outcome you are trying to engineer. We will scope The Forge against it.

Talk to an EngineerExplore Solutions